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## What kind of change does this PR introduce? Bug fix. ## What is the current behavior? Fixes #48559 (diagnosed by @ayaangazali) The TanStack Start runtime never applies maintenance mode. `matchRedirect` in `apps/studio/redirects.shared.ts` takes a `maintenanceMode` flag, and both other consumers wire it from the environment: - `apps/studio/next.config.ts` — `process.env.MAINTENANCE_MODE === 'true'` - `apps/studio/vercel.ts` — same The TanStack call site in `apps/studio/routes/__root.tsx` passed only `pathname`, `search`, `isPlatform` and `hash`, so `maintenanceMode` fell back to its `= false` default. With `MAINTENANCE_MODE=true` on a TanStack deploy that produced two wrong behaviors: 1. No path redirected to `/maintenance` — the app served normally during maintenance. 2. Because the flag read false, the "not in maintenance" branch still applied and sent `/maintenance` → `/`, making `routes/maintenance.tsx` unreachable. Mainly affects self-hosted / Node-server TanStack deploys; the platform deploy is covered by the Vercel edge layer, which does wire the flag. ## What is the new behavior? The TanStack runtime honors `MAINTENANCE_MODE` the same way the Next runtime and the edge config do. **Design note.** The issue asked whether this needs a new `NEXT_PUBLIC_` variable or server-side plumbing, since both would change deployment configuration for self-hosters. Neither is needed. `MAINTENANCE_MODE` is already a *build-time* variable in both existing consumers — Next bakes `redirects()` into `routes-manifest.json` during `next build`, and `vercel.ts` reads it while emitting `vercel.json`. Toggling maintenance has always required a rebuild, never just a server restart. And `vite.config.ts` isn't bound by Next's "only `NEXT_PUBLIC_`" rule: it controls `define` directly, and already re-exposes unprefixed `VERCEL_*` vars the same way. So the existing unprefixed variable is inlined at build time, giving exact parity with **no new env var and no config change for self-hosters**. Three changes: 1. `vite.config.ts` — inline `process.env.MAINTENANCE_MODE` into the bundle. Falls back to `''` rather than being left undefined, so the browser bundle never ends up with a bare `process.env` reference (the failure mode the file already guards against for the Sentry vars). 2. `routes/__root.tsx` — read it into `IS_MAINTENANCE_MODE` and pass it to `matchRedirect`. 3. `redirects.shared.test.ts` — 4 tests for the maintenance branches of `matchRedirect`, which had no coverage at all. `turbo.jsonc` already lists `MAINTENANCE_MODE` under the build task's `env`, so cache invalidation is correct for the Vite build too — no change needed. No README or docs change either, since the env contract is unchanged. ## Additional context Verified end-to-end, not just by unit test. **Browser repro** — built SPA served via `scripts/serve.js`, driven in headless Chromium: | `MAINTENANCE_MODE=true` | lands on | | | --- | --- | --- | | `/project/default` | `/maintenance` | fixes behavior 1 | | `/` | `/maintenance` | | | `/maintenance` | `/maintenance` | fixes behavior 2 | The maintenance page renders real content ("Under Maintenance — We are currently improving our services…"), so the route is genuinely reachable. | control, var unset | lands on | | | --- | --- | --- | | `/project/default` | `/project/default` | normal routing intact | | `/` | `/project/default` | root redirect intact | | `/maintenance` | `/project/default` | correctly bounces away | **Bundle inspection** — the flag compiles to a literal `true` with the variable set and `false` without it, confirming the define reaches the client. **Shell prerender** — checked explicitly, since the maintenance-on rule is a catch-all. Builds with `MAINTENANCE_MODE=true` prerender the SPA shell and pass the post-build smoke test; the prerenderer crawls `/` and the root `beforeLoad` redirect does not fire during shell generation, so no guard is required. **Checks** — 20 unit tests pass, typecheck 8/8, ESLint ratchet passes, Prettier clean. <!-- This is an auto-generated comment: release notes by coderabbit.ai --> ## Summary by CodeRabbit - **New Features** - Added maintenance-mode routing for unavailable pages. - Preserves query parameters and URL fragments during redirects. - Allows access to maintenance and image paths while maintenance mode is active. - Automatically returns visitors to the home page when maintenance mode is disabled. - Maintenance behavior is controlled by the deployment configuration. - **Tests** - Added coverage for maintenance-mode redirects, URL preservation, and exceptions. <!-- end of auto-generated comment: release notes by coderabbit.ai --> Co-authored-by: Alaister Young <10985857+alaister@users.noreply.github.com>